In response to increasing emissions regulations and the rising cost of natural gas in many parts of the world, plants are actively seeking ways to improve their thermal efficiency. One area with significant potential for reducing fuel consumption and operating costs is the reformer furnace, which often is the piece of equipment responsible for the largest portion of a plant's energy usage. For plants looking to enhance efficiency, reformer revamps offer an attractive solution. One approach that can be considered, depending on the current operation and furnace design, is the incorporation of a feed gas saturator coil as an alternative to the conventional air preheater.
In a typical steam reformer process, hot process steam is introduced to preheated natural gas. However, by integrating a feed gas saturator cold coil, cold process condensate can be recycled, mixed with the natural gas feed, and utilized to absorb previously untapped heat at the colder end of the convection section.
THE INNOVATIVE APPROACH TO REUSING UNTAPPED HEAT
This innovative approach of providing water via cold condensate reduces the demand for hot process steam, resulting in decreased firing requirements in the steam reformer and potentially in other boilers throughout the plant. In addition to the cost savings, a feed gas saturator coil also offers the advantage of assisting in capacity increases, enabling plants to surpass steam production limitations they may have previously encountered.
We understand the importance of maximizing thermal efficiency and reducing operating costs. Our team of experts can evaluate your plant's unique requirements and provide tailored solutions, such as the integration of a feed gas saturator coil, to optimize your reformer performance.
By leveraging our expertise and industry knowledge, we can provide you with valuable insights and recommendations on the feasibility and benefits of implementing a feed gas saturator coil in your particular application. We understand that each plant is unique, and our team will work closely with you to develop a customized solution that aligns with your specific goals and requirements.
With our comprehensive study, we can assess your specific application and determine if the integration of a feed gas saturator coil would be advantageous for your plant, and you can gain a clear understanding of the potential benefits and the best path forward for a successful project implementation. Our engineers will meticulously analyze your existing assets and operations, considering factors such as furnace design, thermal efficiency, and overall plant performance. They will also guide you through the entire process, from the initial evaluation to the final execution, ensuring that the integration of a feed gas saturator coil is seamlessly incorporated into your operations.
TOGETHER, WE CAN IMPROVE EFFICIENCY, REDUCE COSTS, AND ENHANCE YOUR OVERALL OPERATIONAL SUCCESS.